foam latex and silicone casting

foam casting

Foam latex is usually used to cast puppets, although nowadays silicone rubbers and urethanes are increasingly used. Whatever the material, techniques for casting remain the same. The metal skeleton is suspended in the mould, and the chosen casting material is painted, poured or injected into the mould and around the armature. Once the casting material has cured, either by heat or chemical reaction, the mould is taken apart to reveal the near-complete puppet. Seam lines are them trimmed and finished.

silicone casting

The metal skeleton is suspended in the mould, and the silicone is painted, poured or injected into the mould and around the armature. Once the casting material has cured, either by heat or chemical reaction, the mould is taken apart to reveal the near-complete puppet. Seam lines are the trimmed and finished.